Neutral Grounding Resistor (NGR) Panels - Boltech Automation
NGR Panel View

NGR (NEUTRAL GROUNDING RESISTOR) PANELS

Neutral Grounding Resistor (NGR) Panels feature two main neutral grounding methods: Low Resistance Grounding (LRG) and High Resistance Grounding (HRG). NGR is connected between the transformer neutral and earth to limit earth fault current to a safe value during ground faults.

Features

  • Enables quick fault detection and isolation without damaging equipment.
  • Reduces equipment damage, arc blast risk, and transient over-voltages.
  • Improves system safety, reliability, and protection during earth faults.

Advantages

  • Prevents overheating and reduces mechanical stress on cables, transformers, switchgear, and motors.
  • Improves personnel safety by minimizing fault energy and arc flash risk.
  • Helps isolate faults quickly and prevents fault propagation.

Low Resistance Neutral Grounding (LRG)

  • In a Line-to-Ground (L-G) fault, the protection system trips the circuit to clear the fault.
  • Limits earth fault current to a safe range of 100 A to 1000 A.
  • Zero Sequence Current Transformers (ZSCT) and Ground Fault Relays operate at 5–20% of maximum fault current.
  • LRG resistors are designed for 10 seconds duty with a maximum temperature rise of about 760°C.
  • System Voltage: 2.4 kV / 4.16 kV / 6.9 kV / 34.5 kV.
  • NGR Current Rating: 100 A - 400 A.

High Resistance Neutral Grounding (HRG)

  • Provides an alarm during a Line-to-Ground fault without tripping, ensuring continuous power supply.
  • Recommended for critical industrial processes where power interruption is unacceptable.
  • Limits the earth fault current to a low range of 5–10 A.
  • HRG resistors are designed for continuous duty with a maximum temperature rise of about 375°C.
  • Fault current threshold is maintained higher than the system’s total charging current.

Key Point

  • Commonly used in medium voltage mine power systems.
  • Limits earth fault current to 25–50 A to keep touch voltage within 100 V or less.

General Specifications

System Voltage Rating: 415V, 3.3kV, 6.6kV, 11kV, 22kV, and 33kV.

Neutral Current (Fault Current): Custom-calibrated range from 10A to over 3000A.

Time Rating: 10 sec., 30 sec., 60 sec., or Continuous duty options.

Corrosion-Resistant Enclosure: CRCA Sheet fabrication with up to IP55 / IP65 weather protection.

Integrated Sensing: High-accuracy Neutral Current Transformers (NCT) for protection coordination.

Premium Material Element: Built using high-grade alloys including Stainless Steel (SS304/316/410).

Resistor Construction: Available in coil type, punch grid, or wound type designs.

Neutral Grounding Resistor Panel System Unit
Neutral Grounding Resistor Panel Unit Overview

Salient Features

  • CT/PT-based metering and protection arrangement.
  • SCADA & Automation Compatible for remote monitoring.
  • Intelligent Continuous Monitoring systems.
  • Advanced Climate Management – Thermostat-controlled anti-condensation space heaters protect internal components from moisture.
  • Real-Time Diagnostics – Door-mounted digital indicators provide on-site telemetry for leakage current and temperatures.
  • Transient & Surge Shielding – Integrated heavy-duty surge arresters isolate the resistor matrix from high-voltage surges.

Industrial Applications & Sectors Served

  • Thermal & Hydro Power Plants.
  • Solar & Wind Farms.
  • Steel & Metallurgical Plants.
  • Cement & Chemical Plants.
  • Seaports & Marine Terminals – Weather-proof protection for shore-to-ship power and crane grids.
  • Pulp & Paper Mills.
  • Hyperscale Data Centers.
  • Hospitals & Critical Healthcare Facilities.
  • Metro Rail & Electric Traction Networks.